Industrial Electronics Chap. 3 (Transformers and Power Distribution Systems)

POWER DISTRIBUTION  SYSTEMS

Electricity distribution is the final stage in the delivery of electricity to end users. A distribution system’s network carries electricity from the transmission system and delivers it to consumers. Typically, the network would include medium-voltage (2kV to 34.5kV) power lines,substations and pole-mounted transformers, low-voltage (less than 1 kV) distribution wiring such as a Service Drop and sometimes meters.

First commercial distribution of electric power

Simplified diagram of AC electricity distribution from generation stations to consumers. Transmission system elements are shown in blue, distribution system elements are in green.

In the very early days of electricity distribution (for example Thomas Edison’s Pearl Street Station), direct current (DC) generators were connected to loads at the same voltage. The generation, transmission and loads had to be of the same voltage because there was no way of changing DC voltage levels, other than inefficient motor-generator sets. Low DC voltages (around 100 volts) were used since that was a practical voltage forincandescent lamps, which were the primary electrical load. Low voltage also required less insulation for safe distribution within buildings. The loss in a cable is proportional to the square of the current, and the resistance of the cable. A higher transmission voltage would reduce the copper size to transmit a given quantity of power, but no efficient method existed to change the voltage of DC power circuits. To keep losses to an economically practical level the Edison DC system needed thick cables and local generators. Early DC generating plants needed to be within about 1.5 miles (2.4 km) of the farthest customer to avoid excessively large and expensive conductors.

Introduction of alternating current

The competition between the direct current (DC) and alternating current (AC) (in the U.S. backed by Thomas Edison andGeorge Westinghouse respectively) was known as the War of Currents. At the conclusion of their campaigning, AC became the dominant form of transmission of power. Power transformers, installed at power stations, could be used to raise the voltage from the generators, and transformers at local substations could reduce voltage to supply loads. Increasing the voltage reduced the current in the transmission and distribution lines and hence the size of conductors and distribution losses. This made it more economical to distribute power over long distances. Generators (such as hydroelectric sites) could be located far from the loads.

Variations

North American and European power distribution systems differ in that North American systems tend to have a greater number of low-voltage step-down transformers located close to customers’ premises. For example, in the US a pole-mounted transformer in a suburban setting may supply 7-11 houses, whereas in the UK a typical urban or suburban low-voltage substation would normally be rated between 315 kVA and 1 MVA and supply a whole neighbourhood. This is because the higher domestic voltage used in Europe (415 V vs 230 V) may be carried over a greater distance with acceptable power loss. An advantage of the North American system is that failure or maintenance on a single transformer will only affect a few customers. Advantages of the UK system are that the transformers are fewer in number, larger and more efficient, and due to the diversity of many loads there need be less spare capacity in the transformers, reducing waste. In North American city areas with many customers per unit area, network distribution may be used, with multiple transformers interconnected with low voltage distribution buses over several city blocks.

Rural electrification systems, in contrast to urban systems, tend to use higher distribution voltages because of the longer distances covered by distribution lines (see Rural Electrification Administration). 7.2, 12.47, 25, and 34.5 kV distribution is common in the United States; 11 kV and 33 kV are common in the UK, Australia and New Zealand; 11 kV and 22 kV are common in South Africa. Other voltages are occasionally used.

In New ZealandAustraliaSaskatchewan, Canada, and South Africasingle wire earth return systems (SWER) are used to electrify remote rural areas.

While power electronics now allow for conversion between DC voltage levels, AC is preferred in distribution due to the economy, efficiency and reliability of transformers. High-voltage DC is used for transmission of large blocks of power over long distances, for transmission over submarine cables for medium distances or for interconnecting adjacent AC networks, but not for local distribution to customers. Electric power is normally generated at 11-25kV in a power station. To transmit power over long distances, it is then stepped-up to higher voltages as necessary: 400kV, 330kV, 275kV, 220kV, 132kV, 110kV and 66kV are common in UK, Ireland, Australia and New Zealand, while 765kV, 500kV, 345kV, 230kV, 138kV, 115kV and 69kV are common in North America. Power is carried through this transmission network of high voltage lines for hundreds of kilometres and delivers the power as an interconnected power pool called the ‘electric grid’. This grid is then connected to load centres (cities) through a sub-transmission network of lines at voltages from 33kV up to 230kV or more. These lines terminate at substations, where the voltage is further stepped-down to 25kV or less for power distribution to customers through a distribution network of local lines at these lower voltages. A ‘grid’ does not actually enable power to flow with no loss from one end to the other – it may be hundreds of kilometers long, but the power flows inside the grid are typically much shorter than that, and it would be very inefficient to treat the ‘grid’ as a long-distance transmission carrier. The ‘grid’ really performs a ‘balancing’ function – enabling local power generators across a country to synchronise their power outputs and thus readily share generated power with their neighbours.

Modern distribution systems

The modern distribution system begins as the primary circuit leaves the sub-station and ends as the secondary service enters the customer’s meter socket by way of a service drop. Distribution circuits serve many customers. The voltage used is appropriate for the shorter distance and varies from 2,300 to about 35,000 volts depending on utility standard practice, distance, and load to be served. Distribution circuits are fed from a transformer located in an electrical substation, where the voltage is reduced from the high values used for power transmission.

Conductors for distribution may be carried on overhead pole lines, or in densely populated areas, buried underground. Urban and suburban distribution is done with three-phase systems to serve both residential, commercial, and industrial loads. Distribution in rural areas may be only single-phase if it is not economical to install three-phase power for relatively few and small customers.

Only large consumers are fed directly from distribution voltages; most utility customers are connected to a transformer, which reduces the distribution voltage to the relatively low voltage used by lighting and interior wiring systems. The transformer may be pole-mounted or set on the ground in a protective enclosure. In rural areas a pole-mount transformer may serve only one customer, but in more built-up areas multiple customers may be connected. In very dense city areas, a secondary network may be formed with many transformers feeding into a common bus at the utilization voltage. Each customer has a service drop connection and a meter for billing. (Some very small loads, such as yard lights, may be too small to meter and so are charged only a monthly rate.)

ground connection to local earth is normally provided for the customer’s system as well as for the equipment owned by the utility. The purpose of connecting the customer’s system to ground is to limit the voltage that may develop if high voltage conductors fall down onto lower-voltage conductors which are usually mounted lower to the ground, or if a failure occurs within a distribution transformer. If all conductive objects are bonded to the same earth grounding system, the risk of electric shock is minimized. However, multiple connections between the utility ground and customer ground can lead to stray voltage problems; customer piping, swimming pools or other equipment may develop objectionable voltages. These problems may be difficult to resolve since they often originate from places other than the customer’s premises.

SOURCE

http://en.wikipedia.org/wiki/Electric_power_distribution

Industrial electronics Chap. 2 (Understanding Industrial Electrical Diagrams)

ELECTRICAL SYMBOLS 

Electrical Symbols & Electronic Symbols

An electronic symbol is a pictogram used to represent various electrical and electronic devices (such aswiresbatteriesresistors, and transistors) in a schematic diagram of an electrical or electronic circuit. These symbols can (because of remaining traditions) vary from country to country, but are today to a large extent internationally standardized. Some symbols represent components which ceased to be used routinely as newer technologies were introduced (such as vacuum tubes).

Table of Electrical Symbols

Symbol

Component name

Meaning

Wire Symbols

Electrical Wire

Conductor of electrical current

Connected Wires

Connected crossing

Not Connected Wires

Wires are not connected

Switch Symbols and Relay Symbols

SPST Toggle Switch

Disconnects current when open

SPDT Toggle Switch

Selects between two connections

Pushbutton Switch (N.O)

Momentary switch – normally open

Pushbutton Switch (N.C)

Momentary switch – normally closed

DIP Switch

DIP switch is used for onboard configuration

SPST Relay

Relay open / close connection by an electromagnet

SPDT Relay

Jumper

Close connection by jumper insertion on pins.

Solder Bridge

Solder to close connection

Ground Symbols

Earth Ground

Used for zero potential reference and electrical shock protection.

Chassis Ground

Connected to the chassis of the circuit

Digital / Common Ground

 

Resistor Symbols

Resistor (IEEE)

Resistor reduces the current flow.

Resistor (IEC)

Potentiometer (IEEE)

Adjustable resistor – has 3 terminals.

Potentiometer (IEC)

Variable Resistor / Rheostat (IEEE)

Adjustable resistor – has 2 terminals.

Variable Resistor / Rheostat (IEC)

Trimmer Resistor

Preset resistor

Thermistor

Thermal resistor – change resistance when temperature changes

Photoresistor / Light dependent resistor (LDR)

Photo-resistor – change resistance with light intensity change

Capacitor Symbols

Capacitor

Capacitor is used to store electric charge. It acts as short circuit with AC and open circuit with DC.

Capacitor

Polarized Capacitor

Electrolytic capacitor

Polarized Capacitor

Electrolytic capacitor

Variable Capacitor

Adjustable capacitance

Inductor / Coil Symbols

Inductor

Coil / solenoid that generates magnetic field

Iron Core Inductor

Includes iron

Variable Inductor

 

Power Supply Symbols

Voltage Source

Generates constant voltage

Current Source

Generates constant current.

AC Voltage Source

AC voltage source

Generator

Electrical voltage is generated by mechanical rotation of the generator

Battery Cell

Generates constant voltage

Battery

Generates constant voltage

Controlled Voltage Source

Generates voltage as a function of voltage or current of other circuit element.

Controlled Current Source

Generates current as a function of voltage or current of other circuit element.

Meter Symbols

Voltmeter

Measures voltage. Has very high resistance. Connected in parallel.

Ammeter

Measures electric current. Has near zero resistance. Connected serially.

Ohmmeter

Measures resistance

Wattmeter

Measures electric power

Lamp / Light Bulb Symbols

Lamp / light bulb

Generates light when current flows through

Lamp / light bulb

Lamp / light bulb

Diode / LED Symbols

Diode

Diode allows current flow in one direction only (left to right).

Zener Diode

Allows current flow in one direction, but also can flow in the reverse direction when above breakdown voltage

Schottky Diode

Schottky diode is a diode with low voltage drop

Varactor / Varicap Diode

Variable capacitance diode

Tunnel Diode

 

Light Emitting Diode (LED)

LED emits light when current flows through

Photodiode

Photodiode allows current flow when exposed to light

Transistor Symbols

NPN Bipolar Transistor

Allows current flow when high potential at base (middle)

PNP Bipolar Transistor

Allows current flow when low potential at base (middle)

Darlington Transistor

Made from 2 bipolar transistors. Has total gain of the product of each gain.

JFET-N Transistor

N-channel field effect transistor

JFET-P Transistor

P-channel field effect transistor

NMOS Transistor

N-channel MOSFET transistor

PMOS Transistor

P-channel MOSFET transistor

Misc. Symbols

Motor

Electric motor

Transformer

Change AC voltage from high to low or low to high.

Electric bell

Rings when activated

Buzzer

Produce buzzing sound

Fuse

The fuse disconnects when current above threshold. Used to protect circuit from high currents.

Fuse

Bus

Contains several wires. Usually for data / address.

Bus

Bus

Optocoupler / Opto-isolator

Optocoupler isolates connection to other board

Loudspeaker

Converts electrical signal to sound waves

Microphone

Converts sound waves to electrical signal

Operational Amplifier

Amplify input signal

Schmitt Trigger

Operates with hysteresis to reduce noise.

Analog-to-digital converter (ADC)

Converts analog signal to digital numbers

Digital-to-Analog converter (DAC)

Converts digital numbers to analog signal

Crystal Oscillator

Used to generate precise frequency clock signal

Antenna Symbols

Antenna / aerial

Transmits & receives radio waves

Antenna / aerial

Dipole Antenna

Two wires simple antenna

Logic Gates Symbols

NOT Gate (Inverter)

Outputs 1 when input is 0

AND Gate

Outputs 1 when both inputs are 1.

NAND Gate

Outputs 0 when both inputs are 1. (NOT + AND)

OR Gate

Outputs 1 when any input is 1.

NOR Gate

Outputs 0 when any input is 1. (NOT + OR)

XOR Gate

Outputs 1 when inputs are different. (Exclusive OR)

D Flip-Flop

Stores one bit of data

Multiplexer / Mux 2 to 1

Connects the output to  selected input line.

Multiplexer / Mux 4 to 1

Demultiplexer / Demux 1 to 4

Connects selected output to the input line.

 

SOURCE

http://en.wikipedia.org/wiki/Electronic_symbol

http://www.rapidtables.com/electric/electrical_symbols.htm

Industrial Electronics Chap. 1 ( Industrial Safety)

SAFETY IN WORLPLACE

The provisions of the Code are designed to strengthen employers’ and employees’ self-reliance in dealing with occupational health and safety issues and thereby making workplaces safer.

Employees

As an employee, you have a key role to play in preventing work-related injuries and diseases. First, you have to be careful and take the necessary precautions to ensure your own health and safety and that of any colleagues who may be affected by your work or activities.

Rights of Employees

The Canada Labour Code gives you the following rights:

Right to Know

You have the right to be informed of known or foreseeable hazards in the workplace and to be provided with the information, instructions, training, and supervision necessary to protect your health and safety.

The Code requires the use of appropriate methods of communication for all employees including those with special needs. Such methods are Braille, large print, audiotapes, sign language, and oral communication.

In addition, you are given the right to have access to government or employer reports related to the health and safety of employees through your policy health and safety committeeworkplace health and safety committee or health and safety representative.

Right to Participate

As health and safety representatives or workplace health and safety committee or policy health and safety committee members, employees have the right to participate in identifying and correcting work-related health and safety concerns.

Employers with 300 or more employees are required to establish a policy health and safety committee. The purpose of the committee is to handle issues that are organization-wide in nature.

Part II of the Code also provides for employee participation through the use of an internal complaint resolution process.

Right to Refuse

You have the right to refuse to work if you have reasonable cause to believe that:

  • your workplace presents a danger to you;
  • the use or operation of a machine or apparatus presents a danger to you or to another employee; and
  • the performance of an activity constitutes a danger to you or to another employee.

In order for you to be protected by the Code when exercising your right to refuse to do dangerous work, you must follow the proper procedure. For information on this procedure and other aspects of the right to refuse dangerous work, see Right to Refuse Dangerous Work – Pamphlet 4.

Duties of employees

As an employee under the Canada Labour Code, you are required to:

  • use all safety materials, equipment, devices, and clothing that are provided by the employer and are intended to protect employees;
  • follow procedures relating to the health and safety of employees;
  • follow all instructions provided by the employer concerning the health and safety of employees;
  • co-operate with any person carrying out a duty or function required by the Code;
  • report to the employer any thing or circumstance that is likely to be hazardous to employees or any other person in the workplace;
  • report to the employer all work-related accidents, occupational diseases, or other hazardous occurrences that have caused injury to you or any other person;
  • report to the employer any situation you believe to be a contravention of Part II of the Code by the employer, another employee, or any other person;
  • comply with every oral or written direction given by a health and safety officer or an appeals officer; and
  • respond in writing to a health and safety officer’s direction or report when requested to do so by the health and safety officer.

For more information, see:

Employers

Employer Responsibilities

As an employer, you play an important role in preventing workplace accidents and injuries, and promoting safe and healthy workplaces.

These responsibilities and obligations fall under Part II of the Canada Labour Code and apply to workplaces under federal jurisdictiononly.

Employers must ensure that employees have the necessary information, training and supervision to perform their jobs safely. Managers, supervisors, health and safety committees and representatives must also understand their roles and responsibilities under the Code.

Additional areas of employer obligations and responsibilities under the Code include investigationsinspectionsaccident reporting, and the Hazard Prevention Program.

Information, Training, and Supervision

As an employer, you must ensure that employees have the necessary information, training, and supervision to perform their work safely. This includes:

  • an appropriate understanding of overall work safety procedures;
  • knowledge of the safe use of workplace tools and equipment;
  • awareness of known or foreseeable workplace hazards; and
  • (whenever possible) training sessions should include documentation.

You must also ensure that health and safety committees/representatives understand their duties with respect to:

  • maintaining regular meetings (this applies to committees only);
  • conducting monthly inspections; and
  • participating in accident investigations and job hazard analyses.

In addition, you must ensure that managers and supervisors understand their duties related to the internal complaint resolution process, refusals to work, and accident investigations and reporting.

Employer Investigations

Under Part II of the Canada Labour Code, employers are required to protect the health and safety of employees at work, by ensuring that employee complaints, including refusals to work, and accidents and injuries are properly investigated.

Inspections

Regular inspections help ensure that occupational health and safety hazards are addressed before they result in possible injuries. Part II of the Canada Labour Code requires the health and safety committee/representative to carry out monthly inspections in the workplace in whole or in part.

In the event that a hazard is identified, and the committee/representative is not authorized to remove it, recommendations must be forwarded to the employer.

The employer is required to provide a written response to the committee/representative within 30 days on how the issue will be resolved.

Accident Investigations and Reporting

Accident investigations and reporting play an important role in preventing similar incidents from re-occurring in the future. Employers must report serious injuries to the Labour Program within 24 hours.

Employers must also submit written investigation reports to the Labour Program, for all temporary and permanent disabling injuries, within 14 days of the occurrence. The report must include all the information required on the Hazardous Occurrence Investigations Report – LAB1070.

Employers must submit two annual reports to the Labour Program: Employers Annual Hazardous Occurrence Report and the Work Place Committee Report

 

SOURCE

http://www.labour.gc.ca/eng/health_safety/workplace/index.shtml

 

 

Wiring Diagram

What is wiring diagram ?

wiring diagram is a simplified conventional pictorial representation of an electrical circuit. It shows the components of the circuit as simplified shapes, and the power and signal connections between the devices.

A wiring diagram usually gives more information about the relative position and arrangement of devices and terminals on the devices, to help in building the device. This is unlike a schematic diagram, where the arrangement of the components’ interconnections on the diagram usually does not correspond to the components’ physical locations in the finished device. A pictorial diagram would show more detail of the physical appearance, whereas a wiring diagram uses a more symbolic notation to emphasize interconnections over physical appearance. A wiring diagram is used to troubleshoot problems and to make sure that all the connections have been made and that everything is present.


How to read 

1. Find the wiring diagram. Wiring diagrams are often provided with appliances and other objects. However, they can be difficult to find. Look for a control panel, secret door, or on the back of an appliance. Look in the owner’s manual when working on a vehicle. For other common objects, like receptacles (outlets) and light fixtures, check online.

2. Check your voltage (V). Main lines are represented by L and N. Look to see which main lines appear on your wiring diagram.

3. Learn the symbols. Knowing what the symbols in your wiring diagram mean will help you find different lights, switches, and motors. Symbols usually resemble the part they represent. Familiarize yourself with descriptions for electrical appliances, understanding that different symbols appear for different objects.

  • Lights are shown as ovals with a squiggly line inside of them. They look like light bulbs. Different types of lights may be indicated with different symbols, such as a ceiling light versus recessed lighting.
  • Switches are symbolized by an opening or break in the line. It looks like the flip of a light switch.
  • Thermostats are symbolized by an opening or break in the line, but they also have a squiggle that connects them to the line.
  • A fuse is shown as a slight zigzag in the line.
  • Motors are shown as bumps along the line. It looks like an “M” with 5 or 6 humps.

4. Know the color code. Different color wires represent different components. This makes testing different components within the system easier. There should be a key or legend on the wiring diagram to tell you what each color means. The specific colors for a home electrical system are generally the same across all electrical items.

  • White wires are neutral. They carry power back to the service panel.
  • Green or bare wires are the ground wires. These carry power back to the service panel in case the neutral wires fail.
  • Black, red, blue, and other colors represent hot wires. These are the ones that carry power to the object with which you are working.
  • Use a voltage tester if you are unsure what the different colors mean.

Example Case 

Wiring Diagram Heating Only

Two-port motorised valve (heating)

 

Wiring Diagram Hot Water OnlyTwo-port motorised valve (hot-water)

 

Full Wiring Diagram (2×2 port valve)

full central heating wiring diagram using 2x2 port zone valves

 

Full Wiring Diagram (3 port mid position valve)

  • Room stat off and Cylinder stat off
    • Mid position valve opens hot water B by default
    • No power to boiler and pump
  • Room stat on and Cylinder stat off
    • Mid position valve opens central heating A
    • and energises orange wire to run the boiler and the pump
  • Room stat off and Cylinder stat on
    • Mid position valve opens hot water B by default
    • Cylinder stat energises the boiler and pump
  • Room stat on and Cylinder stat on
    • Mid position valve will move to the centre AB position
    • Cylinder stat energises the boiler and pump
    • White wire will hold the valve in the mid position

Central heating wiring diagram using 3 port mid position valve

 


sources